Modern metal silos for grain storage and drying with product quality control
A turnkey elevator complex with a full cycle of grain intake, cleaning, drying and storage.
Modern grain warehouses for long-term crop storage with minimal losses
Project started October 2018 and completed November 2019. The elevator received early grain crops for processing and drying, and corn was stored in its own silos.
Since 2007, in the elevator industry we have built and modernized more than 5 elevators and a number of grain storage facilities. Each project was led by us as the project manager — from technology development and the technical brief for designers, to the selection of process equipment and the financial model. Construction: foundations, steel structures, installation of process equipment, electrical and SCADA systems, commissioning and handover with confirmation of design capacities.
Our experience with completed projects covers the full process line of an elevator: grain intake through receiving pits (1–3 depending on the facility), then — cleaning → buffer accumulation → drying → storage, with additional cleaning at the required stages and before shipment.
Corn drying — from 30% to 14% moisture at a capacity of 150 to 2300 t/day, with buffer accumulation of grain for drying and cleaning technology of varying complexity: from single-stage to two-stage in one pass (corn, sunflower and other crops as needed). We launched drying complexes on alternative fuel — to reduce dependence on gas and energy costs.
Elevator projects were designed with metal storage of up to 60,000 tons of single-time storage. From an economic standpoint, the first phases were combined: 20,000–30,000 tons in silos, the rest — in polyethylene bags. We have experience storing grain in polyethylene bags on sites of up to 120,000 tons. We will advise you on how to optimally balance the storage complex technology for your budget, help you save on unnecessary solutions, and build a turnkey facility.
We provide comprehensive audit of operating enterprises to identify hidden growth and improvement opportunities.
Professional approach to enterprise construction and reconstruction with focus on efficiency and cost-effectiveness.
We implement modern technologies to develop effective solutions aimed at process optimization and increased productivity.
We provide detailed and transparent project cost calculation for clear budget planning.
We conduct technological balances of product and raw material output for production optimization.
We provide expert consultations on grain storage construction and modernization considering modern requirements.
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Professional consulting services for grain business: • Seed Production • Oil Production • Deep Grain Processing • Elevator and Grain Storage • Grain and Oil Transshipment • Sunflower Kernel Production • Audit of existing grain processing and storage enterprises • Expert consultation on construction and reconstruction • Technology development and assistance with process equipment selection • Project cost calculation and estimates • Production yield technology balances • Project management for technical re-equipment, construction and reconstruction • Operational analysis of facilities • Pre-design of grain processing and storage facilities • Operation of grain processing and refinement facilities • Solutions to reduce product quality loss and energy costs • Maintenance of grain processing and storage facilities • Investment project payback models.